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FWD STEEL CASTING

About FWD Steel Casting

One-stop "Foundry to Finish" solutions for global heavy industries.

300T
Max Single Casting
80,000T
Annual Capacity
100+
Production Equipment
99.9%
Defect Detection Rate

Factory Profile

Built for the Heaviest Work

Two large foundry bases with 8 molding pits produce single castings up to 300 tons using the sodium-silicate sand molding process. Melting is powered by four electric arc furnaces (25T, 30T, 50T, 80T) and a 120T LF ladle refining furnace, supported by a 150/300T rotary-table shot blasting machine, four large natural-gas heat treatment furnaces and 30 cranes with 300T lifting capacity.

Wuhan Heavy Duty 5m and 8m CNC gear hobbing machines, a Russian 10m CNC gear hobbing machine, Russian 4m CNC vertical lathe, Qiqihar No.1 5m and No.2 8m CNC vertical lathes, ZJ 80/100 drilling machines and a Škoda 160 CNC boring-milling machine deliver high-efficiency, high-precision, high-flexibility deep machining.

Quality & Environment

Inspected, Certified, Responsible

Casting processes are simulated with SimCast software (RWTH Aachen technology) before pouring. A German OBLF direct-reading spectrometer, hydraulic testing machine, impact testing machine, metallographic analyzer, ultrasonic and magnetic particle flaw detectors — 20+ instruments in total — execute Level-I flaw detection standards with an internal defect detection rate above 99.9%.

Four CNC high-temperature heat treatment furnaces (12×7×5m, 8×4×3.5m, 8×4×3.3m, 13×8×5m) and an EAF dust collection system with 30,000 m² of filtration area.

Products serve the cement, shipbuilding, forging & pressing, metallurgy, construction machinery, bridges, water conservancy, power generation industries with multi-grade, multi-specification carbon and alloy steel castings.

Factory Tour

See the Foundry Floor

Real photos from our two casting bases — or book a live video tour with our engineering desk on WhatsApp.

Casting floor with molten steel pouring at FWD Steel Casting258 ton casting poured with dual overhead ladles80T ultra-high power electric arc furnace in operation8m CNC gear hobbing machine cutting girth gearPit molding workshop with sand moldsFWD Steel Casting factory campus

Why Choose Us

Four Reasons Buyers Stay

01

Complete Industrial Cluster

Located in a mature heavy-casting industrial belt with a complete upstream and downstream supply chain — raw material, refractories, patterns and logistics all within reach, keeping cost and lead time under control.

02

100% In-House Production

Casting, heat treatment, machining and inspection all happen inside our own factory. No subcontractors, no divided responsibility — one PO, one quality system, one guarantee.

03

20+ Years in Heavy Casting

Two decades of experience across metallurgy, cement, forging and hydropower — trusted by CITIC Heavy Industries, Shanghai Electric, Loesche, Metso and partners in 50+ countries.

04

ASTM · EN · DIN · JIS Compliant

Chemistry and heat treatment configured to your national standard — American (ASTM A27/A148), European (EN 10213, GS-20Mn5) or Japanese (JIS G5101), certified with EN 10204 3.1 documentation.

Work With a Foundry That Has Nothing to Hide.

Visit in person, audit by video, or send a third-party inspector — then send your drawings and get a transparent quote within 24 hours.

  • Engineering reply within 24 hours
  • NDA before you send drawings, on request
  • ASTM · EN · DIN · JIS standards supported
Zeichnungen hochladenSTEP, IGES, DWG oder PDF — max. 20 MB

🔒 Your drawings are covered by NDA on request and never shared with third parties.