Pattern Making & Casting Simulation (CAE)
Defects are eliminated on screen, before the first mold is made.
Every new project starts in our engineering office, not the foundry floor. Customer 2D/3D drawings (STEP, IGES, PDF) are converted into casting process designs with risers, chills and gating optimized by CAE simulation — shrinkage cavities and porosity are predicted and engineered out digitally.
Our pattern shop then builds wooden or metal patterns to the verified process design. Patterns are stored in a managed warehouse for repeat orders, and pattern costs can be amortized or rebated for long-term contracts.
This simulation-first workflow is why our castings achieve key-dimension conformity of 99.5%+ and why machining allowances can be kept lean — saving you both material and machining hours.
Put This Capability to Work on Your Project.
Send drawings and specifications — our engineering desk responds with a feasibility review and transparent quote within 24 hours.